Rivets – not nuts

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10. July 2024 by Peter

This is a shout out to Jimmy from Götenburg / Sweden. A fellow cockpit builder that visited me a few years ago and gave me an advice that I would like to pass on: Use rivets for mounting panels. 

2 rivets in place ready for panel mount

In a real cockpit, panels are fastened onto a dzus-rail. A rail with holes and a wire/rod running behind the holes. The corresponding dzus-srews are a special design that grabs onto the rod and when turned a quarter locks itself in place. 

Dzus-rails are hard to find. And Dzus-screws are a complex mechanism, so no 3d-printing. So you want to do everything OEM if you plan on using Dzus. That is why most cockpit-builder just use regular screws and nuts when fastening panels. 

The screw+nut solution is a low-tech easy to use solution. However, it holds one big disadvantage: The nut on the back needs to be hold in place when fastening. You can try with hot-glue. But really – rivets are the answer to your problems. 

Rivets to the right. Screw+nut to the left

The rivets come with a thread inside making it easy to insert the screw and fasten the panel. 

Only downside is the need to drill bigger holes in your overhead to fit the rivet. I use M4 screws so each rivet needs a 6mm hold to fit. Easy done. The rivet tool itself I got from the local DIY store and stood me in €30. Very easy to use. You just put on the rivet and squeeze the handles together until it goes pop. 

Thanks Jimmy for the advice

Rivet-tool and M4 rivets

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About BuildaBoeing

My name is Peter and I live in Denmark.
I am building the cockpit of a Boeing 737 in my basement using my limited skills and inspiration from fellow builders.
I post my progress on this blog and hope it can be an inspiration to others.